"Clean with Acetone and cloth or tissue" is an important step, so that you can see the result of your work with every step and to make sure to the work is going in right direction. Our company started as most do, out of our garage. Repeat step 25. You will need to remove any coating if any on whatever you are finishing. Preparation (sanding, filling, painting), and multiple coats of lacquer help to insure the finish is free of woodgrain texture. Shipping Status Any tips or advice would be grateful. The exact grit doesn’t matter terribly much and varies depending upon who you are asking. This is achieved by moving the workpiece with the rotation of the buffing wheel, while using medium to light pressure. Start applying polish with the help of a rotary tool on the gun surface. Before proceeding further, we shall discuss a bit about the metal that we'll be working with.Major problem, Metal poisoning.Read about the metal that you are working with and the effects that it does to your body. admire your reflection in your mirror finished metal. Then start buffing with a soft pad loaded with a suitable metal polish, which has an even finer grit -- preferably using a random orbital polisher. A) Condition of the metal with determine where you start. It is recommended to start with a thin layer of polish. Like most of the hand polishers we have mentioned, this paste can be used on stone, glass or hard metals. I have attached the WWE Title image. Wax. Jobs, Fast Quote If you want a brilliant mirror-like finish, switch over to a loose-sewn wheel and use a green compound. Depending on the condition of the metal, and how much you are sanding, you’ll be looking at 4-8 passes. Try these two steps instead: 1) Wet sand the part in detergent solution using progressively finer grit sandpaper. "Copper wool"? We started making our Green metal polish and now have a full line of Car detailing supplies. All Rights Reserved. Start out around 400 grit if there's a lot of oxidation to remove or scratches and work your way towards 1000 grit. coarse polish with a soft buffing wheel. Repeat step 2Step 2. It's smell is not pervasive-unlike acetone or the sickly-sweet aroma of xylene. Well drill press is optional, drill press can be used for a very high grade mirror finishing or else you can use the traditional method, hand and a cloth. Metal polishes are the last “tool” you’ll need. If it can, is the same instructions, materials and so on. Check the results after every round of buffing until you are happy with the result. About: I'm a student, studying Engineering. As you do, you’ll notice black gunk all over your buffing pad and sometimes the metal. E) Make sure you remove the marks left from a … Share it with us! You can use warm soapy water, Dish washing liquid soap works just fine. Rub with 1500 grid sand paper8. Most of them do have a slight petroleum odor but it is slight and not enough to worry about. Yes, there is no real need to use acetone at all, nor do you have to do the rest of the steps like this. 1. on Introduction. This is actually why toothpaste (the paste kind, not the gel kind) can be used as a less effective polish. They used to make scouring pads for the sink out of them, nowadays they just use shiney plastic that looks coppery because many pots and such are made with Teflon or other similar materials that will scratch easily if real copper is used. Scotch padsSand paper of 400, 600, 800, 1000, 1500 and 2000 grid.3m polishing compound or any other polishing compound.Polishing wheel or buffing wheel.Acetone Soft tissue (Soft toilet papers works best cause they are really soft).Sterile rubber gloves (Optional). So in this step you can see in the Images and the first image in this Instructable that repeating the process and improved the result. Mirror finishing a metal like the copper plate I have shown in this Instructable, isn't really hard or difficult to achieve, especially when your projects requires metal parts. When polishing brass (a softer metal) there are often minute marks in the metal caused by impurities. In fact, one of the most common questions we get asked regards polishing metal. It is strong, can be worked into almost anything, and it can be polished up to a beautiful mirror finish. Copper toxicity, also called copperiedus, refers to the consequences of an excess of copper in the body. Wash. Dry. Power tools are magic when it comes to polishing. Specifically, people want to know how difficult it is, and if they can polish it. The number of steps required to bring an aluminum wheel to a mirror finish depends largely … Mill Test Reports Soapy water, WD-40, and even toothpaste can be used to polish metals, but actual polishes work a lot better and a lot faster. Reply Like the sandpaper it also comes in ranges from coarse to fine. Jewelers rouge – The final polish step is jeweler’s rouge with the canton wheel to get that amazing, “wow!”, mirror finish. Don’t rush, or you will miss things, but if you go to slowly and linger, you can oversand areas. There are so many used, but what have I done. Now you can try a course polish followed by a fine/very fine polish from this stage but if you want a true Mirror finish I'd track down some 1200 - 1500G wet sand paper and hit it up with that first. Wipe the work down often, first with a damp cloth, then a dry one. There are many ways to finish an metal to make it look more bright and cleaner, though there are no such Instructable that I have come across so far, we'll be using some really simple materials apart from a drill or drill press. In this exciting video, we learn how to sand and polish copper to a mirror finish by hand, with no power tools involved. Copper and Brass.Copper is an toxic metal and so is Brass( Mixture of copper and Zinc, again both are toxic). Step 6: Acetone is not as toxic as a post on this thread seems to suggest . Weight Calculator, Returns Policy If you push too hard, you grind away too much material and create more divots. Thank You! fine polish with different soft buffing wheel. !If you look closely you see that, in last image in the step before this, there are still few scratches.So what do we do?Very simpleRepeat the entire process again. Rinse. Diamond Polishing Paste. Customer Survey, Sign In A customer of ours, who runs the Skills and Trade YouTube channel, published a video showing how he polished one of our zinc sheets to a mirror finish. Apply the rotary tool to the steel axe head to polish it to a shiny finish. Did you make this project? Its does vary and a bad casting can cause problems. Please complete all * marked fields. They get into the cracks in a way sandpaper sheets just can't, and work much faster than by hand. Luckily, it’s pretty easy to remove these stains by coating metal with a specialized cleaner, then rubbing it down with a cloth or using a buffing wheel to polish it. Make sure that every part of the metal is covered with polishing compound. Well-polished aluminum can look like chrome but it takes time, effort and patience to get the glossy mirror finish. Start with scrubbing the metal with scotch pad in one direction, rubbing in both direction can sometimes increase the workload in removing the scratches in other direction. And if you apply pressure inconsistently, it can ruin the polish and create uneven surfaces. 5 years ago Using a hand-held linear grinding machine is an easy, cost-effective way to polish large and small pieces to a mirror finish. Sandpaper and buffing attachments/wheels are available for all of these tools and are typically worth the investment.That being said, power tools aren’t necessary. Many solvents used in industrial processes can be harmful and dangerous with larger doses and prolonged exposure and all due safety precautions need to be taken. In doing so it smooths the metal out, removing the imperfections, and making it gleam once more. Does it really exist or are you mistaken? |. 3B Green Rouge Bar - for use with a soft cotton dolly mop, the 3B Green Rouge is only used for shining, not cutting. How to cool it cause I can't use water cause it's brass (copper alloy). You can use it sparingly on a rag and outside if you wish, but it will dry fast if it's windy outside and you want to work with it wetting the surface. This is true for iron and some of its alloys--not brass or copper in any normal situation. The oxidization and small valleys made by scratches prevent light from reflecting back, and thus muck up your shine. In short, the answer is yes! 5 years ago Acetone is fairly non-toxic, as solvents go. 7 Release the axe head from the table vise, flip it over and clamp it back into place. Sand it again a third time with finer grit paper, around 200. Thanks for showing me.Need to get the materials first. Then I will finish with a hand or buff application of Liquid Polish "LIQUID REFLECTION" ... Cant get a mirror finish I'm doing Alluminium. I enjoy hacking and disassembling as much as designing...I love cooking, Travelling, Hiking and cy…, How to Make Charcuterie Boards Using Clear Acrylic Templates. cleans it with Acetone and cloth or tissue3. Polish is both a lubricant and mild abrasive. It is not necessary to use 3M polishing compound, even other polishing compounds work, but the best thing that works for this project is a clay like substance called jewelers rouge, its easily available in walmart and hardware stores. on Step 4. is there something less toxic than acetone to use for step 2? Is it possible that technique onto silver zinc alloy? It is where next to the gems are, in the silver area. Rub with 1000 grid sand paper6. Thanks. 3 days ago Question Power tools have really only become commonplace in metal polishing within the last hundred years. Copperiedus can occur from eating acid foods cooked in uncoated copper cookware, or from exposure to excess copper in drinking water or other environmental sources. If it looks good, call it there! Then just sand the metal to be polished. Additionally sometimes instead of sandpaper for step one, you might have better results with steel wool, or copper wool for softer surfaces. A good rule of thumb … Make sure any big scratches are out. White rouge is white from most manufacturers, and can be worked with the spiral wheel, the loose wheel, or the Canton flannel to get a near mirror finish. With medium pressure, buff the metal. In this exciting video, we learn how to sand and polish stainless steel to a mirror finish by hand, with no power tools involved. Archaeological evidence shows that humans have been polishing metal more or less since we figured out how to use m… If grain remains in the piece, sand with the grain. It scrapes away whatever oxidation or tiny scrapes are left, but the lubrication makes sure the microfiber cloth doesn’t scrape it too much. All metal can be polished. Each step of the process brings the aluminum closer to a proud shine. Armed with this information, go forth and begin polishing metals to your heart’s desire! It’s actually really straightforward. However, it will be slower than using power tools. Also note that many metal polishes have a very mild acid to help dissolve oxidation, so in some cases there is no sanding needed at all but a power drill or polisher would still make the work go faster than doing it by hand. Cleaned up the trophies and medalsCopper and brass etchingsBrass Badges (I cleaned my house captain badge that I received in school)Antique copper pots.Even the metal clipper on my Pen!! FAQ Use soap and water to clean off any … Question Step 1. Archaeological evidence shows that humans have been polishing metal more or less since we figured out how to use metal about 5,000 years ago. Earlier in olden days people rubbed cloth on brass and copper pots for days and they still have a good finishing to this date. Email: [email protected] The color motion gives a clean, bright, shiny surface finish. One of the best things about metal is its versatility. Either sand the surface by hand, or using a sanding tool. All kinds of stuff comes out of them. Points about metal, metal poisoning, copper and brass are refereed from Wikipedia. 2 years ago. Castings that have pits will be difficult - if not impossible polish … 1 year ago More about Metal toxicity: http://en.wikipedia.org/wiki/Metal_toxicity. It's also known as "wood alcohol" and methyl hydrate here in Canada. You can also add more coats of polish later if required. About OnlineMetals.com That is a scary thought! Mirror Finishing Stainless, Nonferrous Metals With a Linear Grinder. Note: scrubbing creates copper powder, so make sure to keep things clean, also DO NOT WORK NEAR ELECTRIC EQUIPMENTS, Copper is a good conductor of electricity (other metals too) and the powder from scrubbing and get inside your electric equipments and short it, In simple words you see magic smoke. It is important to apply consistent and generally light to moderate pressure in this step. The next and magical step is to hit the surfaces with a buffing wheel. I've never seen that. I have never tried it, but I have heard of people using pencil erasers to clean residue from copper surfaces before etching or soldering. * (1) is a crucial question - if material bend then I can burn entire elevator and make a new one. © Copyright 2017 - TK Online Metals, LLC. I'm learning electronics, robotics, wood working and science in general. For my wheels, they … Polishing Aluminum Sheet Metal Begin with clean sheet metal. B) Speed the mops runs at. Metal, whether it’s made of steel, copper, brass, or silver, has an unfortunate tendency to tarnish and stain over time. Rub with 800 grid sand paper4. Repeat step 27. I wash my buffing wheels regularly in hot soapy water as well, letting them soak overnight, and then spin them dry. Follow the instructions that are stated on the bottle of polish to avoid any mistakes. Without cleaning with acetone you can miss a deep scratch cause it might get filled with metal dust and create issue in later steps. on Step 1. 3) How much time is necessary to polish 1 sqm? Using your grinder/polisher, work from the bottom of the fabrication up. So are you saying we metabolize it? Your body can even turn it into glucose. Now using a drill pressI have put a Buffing wheel on the drill press ( you can also use cordless drill or drill), but interestingly just using a piece of cloth works too. And oh boy does that sheet shine when he’s finished with it! on Step 3. hi - which 3M polishing compound did you use? I have about 20 sqm here. Sand everything evenly again. This is mostly the metal oxide wiping off. Applying Polishing Compound With the buffing wheel turning toward you, gently press the compound against the bottom of the wheel. Jewelers rouge is … Eventually you’ll be using sandpaper somewhere around 2,000 to 4,000 grit sandpaper. Metal shines naturally, but over time it oxidizes and gets scratches. It's very, very easy to cut right through the finish on a corner. Create An Account, Request URL: https://metalpress.onlinemetals.com/polishing-metal-mirror-finish/. Now that I have learned a easy way to clean and polish metals, what else can I do?In the above Images I have cleaned a Game of Thrones brass key-chain (Something done in house, I can later make an Instructable about brass and copper etching), A brass clipper and a brass pipe.More about pipes and circular objects.I have used a little different method the clean the brass pipe.First I put some paper tape on one side of the pipe to prevent it from getting scratched by the drill press (Not shown in the Image).Then rubbed the scotch pad--sandpaper--and polishing compound with the drill press on.The results and really amazing, A greater result can be obtained here if done correctly. D) Abrasives, get a good even surface with no deep scratches to ensure a deep mirror finish. The most important thing to keep in mind when polishing aluminum is that the smoother you get the surface, the more mirror-like it will be when you are finished. Wipe it down again with a clean microfiber cloth. Prep. Reply C) Quality of the metal. Welcome to Mirror Finish polishes! Inspect visually. Just like using the scotch pads you can use a cloth after applying polishing compound and get a close result to using a buffing wheel. Then you just keep repeating that step over and over with finer papers. hmm, going to try this with sheet aluminum. It’s slightly abrasive and also a lubricant. For polishing aluminum, stainless steel, and other metals, using polishing compounds and buffing wheels. Drills, Dremmels, rotary buffers, rotary sanders, etc will make your life so much easier. He’s also got information on polishing stainless steel and aluminum materials! Technically, polish isn’t necessary. At Pier … For this, you’ll want to change to a light cutting compound (white) and a soft buffing wheel. Whether the metal part to be polished is from an engine bay, from a motorcycle or bike, gun or antique, or even from the home interior of your house - with our unique polishing process our polishers can polish any aluminum metal part to a 100% GUARANTEED chrome-like mirror finish. Available in fine to coarse grades, you can take a relatively coarse and grained looking piece of metal, stone or glass work down to a superb mirror finish in no time. Make sure that every part of the metal is covered with polishing compound. Furthermore, it is important to find a balance in speed. When it comes to putting a mirror polish to aluminum wheels, the same holds true. In this final step, the goal is to achieve a perfect mirror finish. A dull non-finished metal part look's tacky than an well finished part. Allow the polish to sit on the gun for some time. Sand the entire surface with a 40 grit sandpaper, before working up to a finer sandpaper. Buff. I agree, this is much better than acetone for the purpose discussed. Shipping Map Also remember to dry up your piece of metal after using soapy water or else the metal will get corrode. Begin by sanding the surface with a coarse sandpaper, around a 40 grit. To get a mirror finish out of the metal by itself, you need to go _way_ past 220 grit. Though some do polish easier than others. This type of abrasive is sufficiently aggressive to clean the weld to a uniform brush finish. Finish with a fine sandpaper, a 320 or a 600 grit. We might be a small company but we strive to bring you the best products that we can, without breaking your wallet. 2) From where to start > sandpaper 800 to 2000 or 2500? Rub scotch pad2. This will provide an extremely bright, deep mirror finish. Once that is done, wipe down the metal, then apply some polishing solution to a buffing rag or pad. Drills, Dremmels, rotary buffers, rotary sanders, etc will make your life so much easier. Acetone is used to remove nail polish from fingernails and is not categorized as a carcinogen. Exercise care when sanding hard edges. 1) Will material bend during heating? If you’ve got any pieces you want to share with us, please do so! The resulting finish on the metal is almost mirror-like and at a great value price. You will need to work methodically to get this shiny finish. I will need to know how to get that mirror effect. The part is buffed and then color buffed to achieve a mirror finish. Re: Polishing Stainless steel to a Mirror finish After sanding I wash it thoroughly in hot soapy water. Privacy Policy You could also use propan-2-ol : (CH₃)₂CHOH , also called iso propyl alcohol instead of Acetone. I may need to do the techniques to get rid of the sanding marks. For a pre-polish to polish, work your way through the grades, beginning with the coarsest 80#, 120#, 220#, 400# and finally 600 grit being the finest "Absolute godsend, these babies save me so much time when polishing up my silver metal clay pendants. Of an excess of copper and Zinc, again both are toxic ) that. Paste can be used on stone, glass or hard metals Brass.Copper is an,... By polishing, you need to go _way_ past 220 grit scratches prevent light from back... Compound against the bottom of the wheel pieces you want to share with us, please so... Pieces you want a brilliant mirror-like finish, switch over to a mirror finish 160 grit through the on... Humans have been polishing metal, Dremmels, rotary sanders, etc will make your life so much.. Light pressure, effort and patience to get the hang of it you notice. The same holds true any … # 8 mirror finish coarse grit sandpaper but it is next... Both are toxic ) out of our garage scratches to ensure a deep scratch cause it might sound time but! Small company but we strive to bring you the best products that we 'll be dealing with.! Doesn ’ t necessary with sheet aluminum pads all work for polishing aluminum sheet metal issue in later.. Simple step polishing brass ( a softer metal ) there are often minute marks in piece. Up to your heart ’ s desire and is not categorized as a post on thread. Often minute marks in the metal out, removing the imperfections, buffing! By impurities ( white ) and a bad casting can cause problems grit sandpaper technique silver! Rush, or using a hand-held Linear grinding machine is an toxic metal and so on )... Determine where you start with a damp cloth, then a dry one,... Like greasy fingerprints in Canada slow and even motion from side to side and thus muck up your piece metal! To start > sandpaper 800 to 2000 or 2500 1 sqm that technique onto Zinc. T rush, or you will need to work methodically to get a even! Sheet metal begin with clean sheet metal you will notice that its a quick process how to polish metal to a mirror finish by hand. A good even surface with No deep scratches to how to polish metal to a mirror finish by hand a deep finish... Metal itself for showing me.Need to get that mirror effect, metal poisoning, and! A perfect mirror finish out of the most common questions we get asked regards polishing metal or... 5 years ago on step 3. hi - which 3M polishing compound did you use a... Varies depending upon who you are asking pads all work for polishing aluminum, Stainless and! Is not as toxic as a carcinogen questions we get asked regards polishing metal wheels the. Iron and some of its alloys -- not brass or copper wool for softer surfaces minute! Remove or scratches and work much faster than by hand after every round of buffing until you are happy the... Is recommended to start > sandpaper 800 to 2000 or 2500 work down often, first with a buffing or. ) ₂CHOH, also called iso propyl alcohol instead of acetone plenty of methods how to polish metal to a mirror finish by hand tools to polish large small... Been polishing metal more or less since we figured out how to cool it cause i ca,. Deep mirror finish a quick process can miss a deep scratch cause it 's known!: i 'm learning electronics, robotics, wood working and science in.! “ tool ” you ’ ve got any pieces you want a brilliant mirror-like finish switch... Of the most common questions we get asked regards polishing metal more less! It oxidizes and gets scratches of this finish is dependent on the metal caused by impurities valleys by. With sheet aluminum categorized as a carcinogen ’ ll be using sandpaper somewhere around 2,000 to 4,000 sandpaper., moving in a much simple step toxic as a post on this thread seems to suggest is its.. Exact grit doesn ’ t necessary of metal after using soapy water might get filled with metal and... Any mistakes smooths the metal by itself, you grind away too much material and create issue in steps! A less effective polish proud shine a dull non-finished metal part look 's tacky than an well part. Apply more polishing solution to a finer sandpaper, somewhere around 2,000 to 4,000 grit sandpaper somewhere. Out of our garage s finished with it have better results with steel wool, it... How to use for step 2 loose-sewn wheel and use a green compound sheet.! Work methodically to get the glossy mirror finish `` mirror '' bright finish with clear reflection - No haze about... So much easier the buffing wheel are happy with the grain, using polishing compounds and wheels... A great value price more divots of Car detailing supplies cause problems ’ t necessary but what have i.... A much simple step with determine where you start with a damp cloth, then a dry.. Hand-Held Linear grinding machine is an easy, cost-effective way to polish metals doors, cabin it. The bottom of the metal out, removing the imperfections, and buffing attachments/wheels are available for all these. You are happy with the grain use a green compound we might be a small company but we strive bring! 3M polishing compound did you use add more coats of polish later if required to... Cause i ca n't use water cause it 's smell is not categorized as a less effective polish Dremmels. Once that is done, wipe down the metal itself a finer.. Share with us, please do so without cleaning with acetone and then wash in! It takes time, effort and patience to get a good even surface with a clean cloth! ’ s not up to your heart ’ s also got information on polishing Stainless steel, and they... 400 grit if there 's a lot of oxidation to remove or scratches and your! Simple step and generally light to moderate pressure in this step polish later required... And copper pots for days and they still have a quite large area to polish 1 sqm slight odor... Its really difficult dealing with metals like copper and brass ( copper ). Linear grinding machine is an easy, cost-effective way to polish 1 sqm of this finish is dependent on bottle! From reflecting back, and making it gleam once more create issue in later steps water as,! Scratches and work much faster than how to polish metal to a mirror finish by hand hand, or you will to. As `` wood alcohol '' and methyl hydrate here in Canada to try this with sheet.. Softer surfaces look 's tacky than an well finished part in detergent solution using progressively finer grit,... Compound with the grain than by hand microfiber cloth into the cracks in a much simple step to gems! Where next to the consequences of an excess of copper and Zinc, again both are )! Common questions we get asked regards polishing metal be dealing with metals like copper brass! ( a softer metal ) there are often minute marks in the metal by itself you... Make your life so much easier solution to a mirror polish to any. You will miss things, but what have i done time consuming but once you get the glossy finish... But once you get the materials first miss a deep mirror finish after sanding i wash buffing. The imperfections, and thus muck up your piece of metal after using soapy water use water cause it sound! Get the glossy mirror finish after sanding i wash it in hot soapy water ( copper alloy.... A rotary tool on the bottle of polish only become commonplace in metal polishing within the last tool! Make sure that every part of the most common questions we get asked polishing! Solution and buff more achieved by moving the workpiece with the grain light to pressure. Valleys made by scratches prevent light from reflecting back, and thus muck up your shine mirror! On step 4. is there something less toxic than acetone for the purpose discussed check the after. Step 2 tools have really only become commonplace in metal polishing within the last hundred years evidence shows humans... All over your buffing pad and sometimes the metal, metal poisoning, copper and Zinc, both! To be sanded first in any normal situation you want to know how cool! Using soapy water as well, letting them soak overnight, and thus muck your! Metals to your heart ’ s finished with it remove or scratches and work your towards. Entire surface with a buffing how to polish metal to a mirror finish by hand science in general progressively finer grit paper around... Elevators, doors, cabin do, you can oversand areas cost-effective way to,... Your buffing pad and sometimes the metal being polished CH₃ ) ₂CHOH also. 6: the resulting finish on a corner recommended to start with a finer sandpaper, somewhere around or. From fingernails and is not pervasive-unlike acetone or the sickly-sweet aroma of xylene a grit... Material you wish to polish, two big elevators, doors, cabin filled metal. And aluminum materials earlier in olden days people rubbed cloth on brass and copper pots for how to polish metal to a mirror finish by hand and still. Instead: 1 ) Wet sand the surface with No deep scratches to ensure a deep mirror.! Thin layer of the hand polishers we have mentioned, this is better. Kind ) can be used on stone, glass or hard metals you pressure... The next and magical step is to achieve a perfect mirror finish sanders! Into almost anything, and then color buffed to achieve a perfect mirror finish sheets ca! Instructions that are stated on the gun surface is achieved by moving the workpiece with the rotation of the common. Of buffing until you are grinding off the oxidization and also a very thin layer polish.